Morbidelli Author X5 55 Evolution Five-axis work center
Description
Control system
Numerical control NUM Series 1000, is one of the world's most widely used control systems,
which is known for operational reliability, readily available service and support, and
user-friendliness.
Included is a remote control with the machine's main functions, which makes it easier to
operation from different positions around the machine.
Standard PC
• 2 GHz processor
• 15 “ VGA color monitor
• Hard disk 80 Gb
•512MB RAM
• CD-ROM (52x)
• Floppy disk 3.5”/1.44 Mb
• Serial port RS-232
• Machine control NUM
• Operating system: Windows XP
Min. configuration. The machine can be delivered with higher performance.
The control system user interface consists of a standard office PC with Microsoft
Windows.
This provides, among other things, trouble-free network connectivity and remote diagnostics. The operator works in
familiar environment with the Xilog program and all other PC-based software can
installed in the machine's PC.
Software
Xilog plus is Morbidelli's user interface, which is built into the control system, and created for
to make the machine as user-friendly as possible.
Windows and icons displayed on the screen guide the operator step by step through selections and
programming of the machine's functions.
· Automatic program execution in "drip-feeding" mode with
visualization of ongoing instruction.
· Run programs combined in a list (MIX).
· Run the machine functions manually (MDI).
· Configuration of machine parameters with
security code.
· Use of subroutines and custom macros.
· Operator messages, diagnostics, runtime, and
dialogue function.
· Report files for production and error diagnostics.
· Barcode reading.
Import of DXF files
· Graphical simulation of ISO programs.
Processing unit
5-axis milling unit
Prisma K with 11 Kw.
Speed from 1,500 to 20,000 rpm, to achieve the best
cutting result
for both small and large tool diameters.
An efficient system with labyrinth seals, as well as a
Internal overpressure in the spindle prevents dust from entering
into the spindle motor.
Tool holder HSK63-F, which is the most
vibration-free, most stable and safest
tool attachment on the market. It contributes to quiet
operation, fine cutting results, and safety for the operator.
Tool changer for 5-axis unit
Magazine with 24 places placed on the movable stand part
behind the processing unit.
Vertical milling unit 11 kw
The total speed range is programmable via the computer from 1,200 - 18,000 rpm.
Engine power is constant down to 9,000 rpm.
Left and right rotation is selected by the control system.
Tool holder HSK 63.
Rapid 6 automatic tool changer with 6 positions for the vertical milling unit.
The magazine is located on the milling motor
The unit can also change tools from the rear magazine with 12 or 24 positions.
Drill box
Morbidelli drill boxes are manufactured in one piece, so-called Monoblock. This includes
individually controlled spindles that have their vertical movement in precisely aligned cylinders
made of bronze.
The drill box has 18 vertical (11 in X and 7 in Y) and 6 horizontal spindles (2+2 in X
and 1+1 in Y). In connection with the drill box there is a chip extractor that effectively takes care of
Work table 5,500 x 1,300 mm
The work table is made up of 10 beams, which
positioned along the stand by hand.
The vacuum cups are placed on the beams without any hoses. They can
can be assembled, moved and dismantled completely flexibly.
The beams are equipped with 10 lifting rails for easy loading of
larger and heavier workpieces.
Stop cylinders are located in the machine's
back edge and a second row in the middle of the table
The machine can work with pneumatic
clamping cylinders as an alternative to
the vacuum system.
Vacuum connection for 2 fixtures
The beams have digital displays for
positioning of vacuum cups
Work area
Shoulder movements:
x = 6,170 mm
y = 1,920 mm
z = 400 mm
Chip handling
Chip extraction hoods around all units, which provide optimal extraction effect. A central
Branching of the exhaust, with automatically controlled dampers, constantly distributes the airflow optimally.
In the machine frame under the work table is the chip conveyor that carries out falling chips and
waste pieces to the right side of the machine.
Vacuum system
The vacuum system has 4 independent working areas, which means that parts can be clamped
up independently of each other on the 4 table fields.
The vacuum pump has a capacity of 250 m3
/h, to achieve a safe clamping of
the workpiece.
Security
The machine is delivered according to current CE regulations.
The unit is protected by soft cushions with safety sensors, which immediately stop
machine. This provides a very high level of safety for the operator, as the protective cushions
effectively absorbs the kinetic energy and the machine stops within a few centimeters.
The system provides maximum freedom of movement around
the working area, which allows the machine to
is utilized to its maximum production capacity at
commuting production.
The machine is delivered complete with protective fence
to the short sides and back of the machine, and
transparent double ejection protection all around
the work area.
Faktablad
